Precision 3D Hole Scanning Automated

Do More with Exponentially More Data, Faster

100%

Aeroscan replaces slow manual inspection and replica molding workflows with non-contact optical 3D hole scanning that captures 260,000 objective data points in seconds. Where a manual pass produced 1–2 data points over hours or days, Aeroscan delivers a high-density point cloud, objective measurements, automated deviation detection, and a digital record for QA and Digital Twin traceability — all in a single scan. Less time on the floor. Higher data quality. Production keeps moving.

±5μm

Accuracy

±2μm

Repeatability

260,000

Objective Data Points

Built for Unrivaled Precision

Delivering a 80% Labor Reduction

METHOD COMPARISON

Manual vs Aeroscan

Traditional hole inspection captures 1–2 measurements per hole — enough to pass or fail, not enough to understand. Aeroscan generates 260,000 objective data points per hole in under 15 seconds, giving quality and production teams the full picture for the first time.

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Product

MANUAL

AEROSCAN

Time per Hole

2-4 Hours

< 15 Seconds Typical Scan Time

Holes Inspected per Shift

2-4 Labor Constrained

800-1,000: High-throughput Scanning

Time to First Actionable Data

Hours-Days: Manual Tabulation Required

Seconds: Real Time Point Cloud

Measurement Points per Hole

1-2 Discrete Spot Measurements

260,000 Full 3D Point Cloud

Full Hole Geometry

Partial: Limited by Gauge Capability

Complete: All Parameters in Single scan)

Detection of out of Round/Taper

Missed: Not Detectable by Gauge

Yes: Captured in Point Cloud

SPC / Statistical Process

Manual: Requires Separate Entry

Native: Built in SPC Output

Operator Skill Requirement

High: Skilled Metrologist Required

Low: Guided Scan Workflow

Inspection Cycle Time

Varies: Gauge Dependent

5 Minutes Total

Calibration Standard

Manual: Paper Log or Manual Entry

LNE Certified

Measurement Traceability (Certified Calibration Standard)

Elevated: Spot Check Only

Auto: Full Scan Archive

Defect Escape Risk (Probability of Undetected out-of-spec- Geometry)

Elevated: Spot Check Only

Minimal: Full Surface Sampled

Estimated Labor Cost - 1,000 Hole Inspection

$170K-340K (2,000-4,000 Operator Hours)

$1,400 (17 Operator Hours)

Labor Reduction Cost

Zero

91% Labor Reduction

Hole Inspection Changed Forever

Legacy manual hole inspection was built for sampling, not production speed. It can stall work for hours or days and still delivers only a few spot measurements that vary by operator and are difficult to defend. Aeroscan automates that inspection step. In seconds, a single handheld scan captures roughly 260,000 objective 3D data points and converts them into repeatable measurements and deviation flags, delivering orders of magnitude more data in a fraction of the time.

Warranty & Service

Every Aeroscan backed by a comprehensive warranty and ongoing service agreement

LNE Certified

Independently validated by the French National Metrology Laboratory

Dedicated Support

Direct access to our engineering team for integration, training, and troubleshooting

Made in the USA

Designed, engineered, and manufactured in Atlanta, GA